Komponen Pabrik Pengolahan Kelapa Sawit

https://pernando413.blogspot.com/2019/05/komponen-komponen-pada-pabrik.html

1. Fruit Reception And Storage 
 
Road weigh bridge: 2 Unit

Fruit loading ramp 14 doors ( 14 bays ): 14 Doors

Sterilizer cages and Bogies ( a’ = 7.5 Ton ): 52 Unit

Wire rope winches ( Capstand ): 2 Unit

Guide Bollard : 4 Unit

Rail track : 3 Jalur

Transfer carriage: 2 Unit

2. Sterilizer Station 
 
Horizontal sterilizer Ø 2700 ( 7 Lori x 7,5 Ton ) C/W programer: 2 Unit

Blowdown anda Blow off silencer: 2 Unit

Condensate pit cap 25 m³: 1 Unit

Oil / Sludge condensate pump: 2 Unit

Lory bridge jembatan lori: 2 Unit

Sterilizer cat walk: 1 Unit

Fat pit concrete: 1 Unit 

Sludge recovery pump: 1 Unit    

Sludge pump to effluent treatmen plant: 2 Unit

Air compressor: 1 Unit

3. Threshing Station 
 
Cage tippler drum + rotary feeder: 1 Unit

Inclined bunch conveyor: 1 Unit

Thresher machine Ø 2300-6000 mm: 2 Unit

Under thresher conveyor (Ø 600 x 7,00 m' ): 2 Unit

Horizontal empty bunch scrapper conveyor ( 17mˈ): 1 Unit

Inclined empty bunch conveyor ( 21 m' ): 1 Unit

Distribution scrapper empty bunch conveyor ( 30 m' ): 1 Unit

Steel structure and platform: 1 Unit
     
4. Pressing Station 
 
Bottom cross conveyor ( Ø 600 x 12 m ): 1 Unit

Fruit elevator type scrapper: 1 Unit

Fruit distribution conveyor ( Ø 600 x 12 m ): 1 Unit        

Recycling chute to bottom cross conveyor: 1 Unit

Pressing structure for 4 digester + pressing: 1 Unit

Digester ( Cap 3500 ltr ): 4 Unit

Screw press ( cap 15 – 17 ton / hr ): 4 Unit

Horizontal sand trap tank + vertical sand trap tank: 2 Unit

Oil gutter: 1 Unit

Empty bunch shredder: 3 Unit

Empty bunch press: 3 Unit

Under empty bunch press conveyor: 1 Unit

Empty bunch press fibre conveyor: 1 Unit

Empty bunch press structure: 1 Unit

Crude oil tank for empty bunch press: 1 Unit

5. Clarification station 
 
Vibrating screen dan platform: 3 Unit

Cruide oil tank: 1 Unit

Cruide oil pump: 2 Unit

Continuous settling tank ( kap 150 m³ ): 1 Unit

Sludge tank: 1 Unit

Sludge pump: 1 Unit

Sand cyclone: 2 Unit

Sand cyclone pump: 2 Unit

Sludge centerfuge: 5 Unit

Sludge drain tank: 1 Unit

Reclaimed oil pump: 2 Unit

Hot water tank: 1 Unit

Hot well tank: 1 Unit

Hot well pump: 2 Unit

Oil tank: 1 Unit

Vibrating screen single deck: 1 Unit

Vacum oil Dryer C/W 1 Unit pump + 2 Unit transfer pump: 1 Unit

Clarification steel structure: 1 Unit

Sludge pit: 1 Unit

Oil flow meter type mechanical: 1 Unit

Oil furifier: 2 Unit

Sludge oil pump: 2 Unit

Brush strainer: 1 Unit

Cruide oil buffer tank

6. Palm Oil Storage 
 
Tangki timbun minyak CPO cap 2000 T: 2 Unit

Dispatch oil pump: 2 Unit

Oil loading shed: 1 Unit

Dispatch pump house: 1 Unit

7. Depericarfing Station 
 
Cake breaker conveyor Ø 800: 2 Unit

Kolom depericarper: 1 Unit

Nut polishing drum ( pemolis biji ): 1 Unit

Pneumatic fibre transport system: 1 Unit

Fibre cyclone  
             
Fan: 1 Unit

Ducting: 1 Unit

Air lock: 1 Unit

Structure dan platform fibre cyclone: 1 Unit

Nut cross conveyor (Ø300 x 3 m ): 1 Unit

Pneumatic nut transport system  
         
Nut cyclone: 1 Unit

Destoner: 1 Unit

Air lock: 1 Unit

Fan: 1 Unit

Ducting: 1 Unit

Structure CBC: 1 Unit

Distributing nut conveyor: 1 Unit

8. Boiler Station 
 
Fuel storage platform: 1 Unit

Inclined fibre and shell conveyor (Ø600 x 21 m ): 1 Unit

Fuel distribution conveyor (Ø 600 x 20 m ) + cut: 2 Unit 

Steam boiler cap 45 Ton: 1 Unit

9. Boiler feed water treatment 
 
Thermal deaerator,platform dan structure: 1 Unit

Boiler feed tank: 1 Unit

Deaerator feed pump: 2 Unit

Boster pump focation: 2 Unit

Softener: 1 Unit

Chemical pump ( pompa kimia untuk ketel ): 2 Unit

Tangki kimia: 2 Unit

Interconnecting piping: 1 Lot

10. Raw water intake 
 
River intake pump: 4 Unit

Galvanis intake pipe Dia 6 ˈˈ: 800 m

Clarifier tank cap 150 m³: 1 Unit

Checmical pump and accessoris: 2 Unit

Sand filter pump: 2 Unit

Pressure sand filter: 2 Unit

Water tower tank cap 60 + 40 m³: 1 Set

Tangki kimia: 2 Unit

Interconnecting piping: 1 Lot

Clarifier water basin, cap 400 m³: 1 Unit

11. Power Plant
 
Steam turbo alternator 1200 kw: 2 Unit

Steam separator: 2 Unit

Diesel Gen – set 591 Kva: 2 Unit

Diesel Gen – set 250 Kva: 1 Unit

Fuel tank cap 2000 ltr : 1 Unit

Fuel storage tank cap 20.000 ltr: 1 Unit

Back pressure vessel: 1 Unit